Biogas chiller GC 300-35-5

Biogas and landfill gas always contain water vapor in an unsaturated state. During combustion, the water vapor results in considerable corrosion damage to the gas engines and flares.

The condensation of the water vapor in the gas is caused by temperature reduction which in turn results in a dehumidification. The condensate is separated out in a trap installed after the chiller and removed via a siphon. The de-humidification simultaneously results in increased efficiency. 

GENERAL DATA

Biogas flow: 300 Nm³/h
Inlet temperature: 35 °C
Outlet temperature: 5 °C
Relative humidity at inlet: 100 %
Relative humidity at outlet (before reheater): 100 %
Pressure loss (+3 mbar at demister): 8 mbar
Operating pressure: 0 bar(g)
Minimum operating pressure: 5 mbar(g)
Maximum operating pressure: 0.5 bar(g)
Required cooling power: 12.9 kW
Condensate removal: 10.8 kg/h

COOLING MACHINE

Installed cooling power: 13.5 kW
Ambient temperature: 35 °C
Inlet temperature cooling circuit: 9 °C
Outlet temperature cooling circuit: 5 °C
Cooling media: R-410A
Rated power consumption including pump and fan: 4.5 kW
Maximum current consumption: 11.7 A
Maximum starting current: 66 A
Power supply: 3~400V + N + PE, 50 Hz, TN-C-S
Cold brine buffer storage: 75 l
Sound pressure level at 10 m distance: 40 dB(A)

INSTALLATION & CONNECTIONS

Installation site: Outside installation; No ex-zone
Maximum installation altitude: 500 m.a.s.l.
Minimum ambient temperature: -20 °C
Maximum ambient temperature: 42 °C
Inlet connection: DN100 / PN6
Outlet connection: DN100 / PN6
Condensate drain: R1 1/2"

DIMENSIONS

Length: 3300 mm
Width: 1600 mm
Height: 1600 mm
Transport weight: 800 kg
Operation weight: 1000 kg

GAS CHILLER CONSISTS OF

Liquid chilling unit
Gas cooler
Base frame
Condensate removal via siphon from -20 to +20 mbar
Insulation
Demister
First filling with Water / Glycol

ELECTRIC GAS REHEATER (OPTIONAL)

Gas flow: 300 Nm³/h
Inlet temperature: 5 °C
Outlet temperature: 15 °C
Relative humidity at inlet: 100 %
Relative humidity at outlet: 51 %
Pressure loss: 2.7 mbar
Operating pressure: 0 bar(g)
Maximum operating pressure: 0.5 bar(g)
Required heating power: 1.2 kW
Installed electric heating power: 1.5 kW
Electric heater control: 0–100% modulating
Temperature control: PID, outlet temperature controlled
Overtemperature protection: Included
Power supply: 1~230V, 50 Hz
Rated current: approx. 6.5 A
Connection gas inlet / outlet: DN100 / PN6
Length / diameter: approx. 1000 / Ø168.3 mm
Weight transport / operation: approx. 90 / 110 kg

Technical Details
Features
Optional Features

Gas flow rate:

300 Nm³/h

H₂S content:

up to 20,000 ppm (2.0 vol%)

Gas temperature at inlet:

up to 35 °C

Gas temperature at outlet:

down to 5 °C

Gas pressure at inlet:

-100 to +500 mbar

Ambient temperature:

-20°C to +42°C

Technical Details

Gas flow rate:

300 Nm³/h

H₂S content:

up to 20,000 ppm (2.0 vol%)

Gas temperature at inlet:

up to 35 °C

Gas temperature at outlet:

down to 5 °C

Gas pressure at inlet:

-100 to +500 mbar

Ambient temperature:

-20°C to +42°C

Features

Components in contact with gas made from 11.4404/1.4571 stainless steel

Condensate removal via siphon or pressure-independent with pump

Improved efficiency and protection for gas engines and CHP stations

Simple operation

Optional Features
  • Special designs are available on request
  • Optionally with reheating
  • Optional with pre-chilling stage for energy savings

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