Open flare FAI100 DN50 manual

In cases where the open flame is legally allowed, Zorg Biogas’s flares of FAI series provides a safe and easy-to-use burning. The operator may require safely combustion of exceeding gases as biogas, biomethane, landfill gas and natural gas. Such situation occurs during start-up phase, repair works, overpressure on the system, etc.). 

The standard FAI flare version is easily manually operated: open the butterfly gas valve, allowin g the gas flow to the burner, and then press the start button that will ignite the gas via an electric spark. To stop the flare, just simply close the manual valve.
During combustion manual flares should be always monitored by a qualified operator. 
 
Advanced options such as transformer for battery usage, anti-freeze configuration, pressure control or blower, are available to make the use of the FAI the most comfortable possible.

All Zorg Biogas FAI biogas flares are entirely made of stainless steel 1.4571 (316Ti), and fitted with high quality components, plus a robust design that ensures a constant long working life with a low maintenance.
 
Main characteristics:
- Low-temperature combustion with open flame at a temperature of 850-900 ° C.
- Max Biogas flow 100 nm³ / h at 2,5 mbar
- Max Biogas flow 160 nm³ / h at 20 mbar
- Methane content (CH4): 45-99 Vol.%
- Flange connection DN 50
 
Dimensions:
Height 4000 mm
Diameter 456 mm
 
Material:
- Type of combustion: Open combustion
- Combustion chamber: Stainless steel 1.4404/1.4571 (AISI 316L / AISI 316 Ti)
- Gas pipe: Stainless steel 1.4404/1.4571 (AISI 316L / AISI 316 Ti)
- Frame/Substructure: Stainless steel 1.4301 (AISI 304)
- Flame Arrester: ATEX certified
- Supply voltage 230V/50Hz
- The documentation will be provided in German or English language incl. CE conformity certificate (1 x in paper, 1 x digital)
 
Scope of Supply:
- Ignition transformer 
- Ignition by electrodes
- Condensate discharge by manual ball valve
- Manual gas flap with DVGW certificate
- Control unit with Kromschröder IFD 258 automatic gas burner control, according to EN 746-2, hard-wired.
- PLC Siemens Logo! 8
- Communication and control: Hard-wired or via Ethernet
- IP / Modbus TCP
- Control cabinet IP66;supply voltage  230V/50Hz
(others on request)
- Low pressure switch
 
OPTIONS:
- Blower 1,5-2,2 kW
- Blower integration into flare control board (up to 4 kW)
- Flare functioning depending on pressure in line (pressure switches)
- High grade steel control board
- Flame monitoring with UV sensor
- Automatic solenoid/motor valve
Technical Details
Features
Optional Features

Gas connection DN:

50 mm

Operating pressure:

2 – 80 mbar

Flow rate:

100-200 Nm³/h

Technical Details

Gas connection DN:

50 mm

Operating pressure:

2 – 80 mbar

Flow rate:

100-200 Nm³/h

Features

Manual operation

Combinable with blower

Optional Features

Advanced options such as a transformer for battery usage, anti-freeze configuration, and pressure control or blower, are available to make the use of the FAI gas flare the most convenient possible.

We can also offer special operating flows and pressures on request.

Other goods

Enclosed biogas flare FAII 50v