Open gas flare FAI 400 auto

During combustion, manual flares must always be supervised by a qualified operator. To reduce operational effort, the FAI series offers an automatic upgrade. These upgraded versions add an automatic gas valve, a UV flame detector, and an automatic burner-based control system that fully complies with EU regulations to the manual version.

To operate the automatic versions, simply switch the selector to start; the flame will open the valve and ignite the gas automatically. In the event of a flame failure, the UV detector will close the valve to prevent malfunctions. To stop combustion, switch the selector to stop.

Advanced options such as a transformer for battery operation, antifreeze configuration, pressure control, and a blower are available to make using the FAI as convenient as possible.

All FAI biogas flares from Zorg Biogas are manufactured entirely from 1.4571 (316Ti) stainless steel and are equipped with high-quality components. Their robust design ensures a long and consistent service life with minimal maintenance.

Key features:
- Low-temperature combustion with an open flame at 850-900 °C
- Maximum biogas flow rate: 400 nm³/h
- Maximum capacity: 2600 kW
- Methane (CH4) content: 45-65% vol.%
- Inlet pressure (P): 55 mbar
- Flange connection: DN 100

Dimensions:
Height: 4000 mm
Diameter: 556 mm

Materials:
- Combustion type: Open combustion
- Combustion chamber: Stainless steel 1.4404/1.4571 (AISI 316L / AISI 316Ti)
- Gas piping: Stainless steel 1.4404/1.4571 (AISI 316L / AISI 316Ti)
- Frame/Substructure: Stainless steel 1.4301 (AISI 304)
- Firewall: ATEX certified
- Supply voltage 230V/50Hz
- Documentation will be provided in German or English, including the CE certificate of conformity (1 paper copy, 1 digital copy)

Scope of delivery:
- Ignition transformer (7.5kV)
- Electrode ignition
- Condensate drain via manual ball valve
- Manual gas valve with DVGW certification
- Control unit with automatic gas burner control IFD 258 Kromschröder, according to EN 746-2, wired.

- Siemens PLC logo! 8
- Communication and control: wired or via Ethernet
- IP / Modbus TCP
- IP66 control cabinet; supply voltage 230V/50Hz
(others available upon request)
- Flame monitoring with UV sensor
- Automatic solenoid valve/motor
- Low pressure switch

Technical Details
Features
Optional Features

Gas connection DN:

100 mm

Operating pressure:

25-130 mbar

Flow rate:

400 Nm³/h at 55 mbar

Technical Details

Gas connection DN:

100 mm

Operating pressure:

25-130 mbar

Flow rate:

400 Nm³/h at 55 mbar

Features

Automatic operation

Combinable with blower

Optional Features

Advanced options such as transformer for battery usage, anti-freeze configuration, pressure control or blower, are available to make the use of the FAI gas flare the most convenient possible.

We can also offer special operating flows and pressures on request.

Other goods

Enclosed biogas flare FAII 500v
Enclosed biogas flare FAII 400v
Enclosed biogas flare FAII 300v
Enclosed biogas flare FAII 200v
Enclosed biogas flare FAII 100v