Open gas flare FAI 500 DN125 with automatic ignition

An open-flame flare for the safe combustion of gases, which exceed permissible flow or pressure limits. The flare is designed for biogas, biomethane, landfill gas, petrolium associated gas, and natural gas. The flare is used during startup, repairs, when excess pressure or volume occurs in the system, etc. Where open-flame combustion is permitted by law, the FAI series of flares ensure safe and easy operation.

The FAI series with automatic control is an improved version. The manual version was complemented by an automatic gas valve, a UV flame detector, and a control system based on automatic burner control that is fully compliant with EU standards.
 
Advanced options such as transformer for battery usage, anti-freeze configuration, pressure control or blower, are available to make the use of the FAI the most comfortable possible.

All Zorg Biogas FAI biogas flares are entirely made of stainless steel 1.4571 (316Ti), and fitted with high quality components, plus a robust design that ensures a constant long working life with a low maintenance.
 
Main characteristics:
- Low-temperature combustion with open flame at a temperature of 850-900 ° C.
- Max Biogas flow 500 nm³ / h at 2,5 mbar
- Max Biogas flow 600 nm³ / h at 20 mbar
- Methane content (CH4): 45-99 Vol.%
- Flange connection DN125
 
Dimensions:
Diameter 636 mm
 
Material:
- Type of combustion: Open combustion
- Combustion chamber: Stainless steel 1.4404/1.4571 (AISI 316L / AISI 316 Ti)
- Gas pipe: Stainless steel 1.4404/1.4571 (AISI 316L / AISI 316 Ti)
- Frame/Substructure: Stainless steel 1.4301 (AISI 304)
- Flame Arrester: ATEX certified
- Supply voltage 230V/50Hz
- The documentation will be provided in German or English language incl. CE conformity certificate (1 x in paper, 1 x digital)
 
Scope of Supply:
- Ignition transformer 
- Ignition by electrodes
- Condensate discharge by manual ball valve
- Manual gas flap with DVGW certificate
- Control unit with Kromschröder IFD 258 automatic gas burner control, according to EN 746-2, hard-wired.
- PLC Siemens Logo! 8
- Communication and control: Hard-wired or via Ethernet
- IP / Modbus TCP
- Control cabinet IP66;supply voltage  230V/50Hz
(others on request)
- Low pressure switch
- Flame monitoring with UV sensor
- Automatic solenoid/motor valve
 
OPTIONS:
- Blower
- Blower integration into flare control board
- Flare functioning depending on pressure in line (pressure switches)
- High grade steel control board
Technical Details
Features
Optional Features

Gas connection DN:

125 mm

Operating pressure:

2 – 130 mbar

Flow rate:

500-800 Nm³/h

Technical Details

Gas connection DN:

125 mm

Operating pressure:

2 – 130 mbar

Flow rate:

500-800 Nm³/h

Features

Automatic operation

Combinable with blower

Optional Features

Advanced options such as transformer for battery usage, anti-freeze configuration, pressure control or blower, are available to make the use of the FAI gas flare the most convenient possible.

We can also offer special operating flows and pressures on request.

Other goods

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Enclosed biogas flare FAII 300v DN80
Fully-enclosed flare FAII 200v DN65 with automatic control
Fully-enclosed flare FAII 100v DN50 with automatic control
Open gas flare FAI 400 DN100 automatic
Open automatic gas flare FAI300 DN80