Biological desulphurisation reactor 450m3/h - 2500/150ppm

The bio-bed reactor plant is inoculated with the selected micro-organisms which are immobilised on the filling material. The reactor is delivered and assembled together with a container made of polypropylene with a flat bottom and a cone roof. A grate made of synthetic material is integrated into the container. The filling material is inside of it. The micro-organism suspension is pumped into the circulation and the H2S dissolved into it.

Micro-organisms of the Thiobacillus (Thiooxidans) type are used. These bacteria are chemolithotrophs and use carbon dioxide as their carbon source. Oxygen in the form of air is needed for their metabolism. The air addition is regulated over flow of biogas volume stream. A signal (4...20 mA) of the biogas volume stream is required. Air is provided by a fan, which is controlled with a frequency converter. The container is  made in PP. The heating is not necessary. All pipes are made of PVC or PP (due to the low pH value of the suspension). The switchboard and the complete technology are installed in a room made of PP which is fixed to the container. A secure ATEX-shutdown is installed on a second switchboard outside the technology room. The pipes for the gas are DN=200 in size for each pipe.

The advantages of biological desulphurisation plants against other processes such as activated carbon filters or chemical washers are that there is no extra use of chemicals. Sulphur removal is 94% from 2500 ppm to 150 ppm.

Technical Details
Features
Standard scope of supply

Gas connection DN, mm:

200

Flow rate, Nm³/h:

450

Diameter and Height, mm:

2600 x 10000

Water use, max l/h

170-190

Sulphate consumption, kg per day

2,8 kg (6 € /day)

Electrric power demand, kW

11.5

Average consumption, kWh/h

7,5

Technical Details

Gas connection DN, mm:

200

Flow rate, Nm³/h:

450

Diameter and Height, mm:

2600 x 10000

Water use, max l/h

170-190

Sulphate consumption, kg per day

2,8 kg (6 € /day)

Electrric power demand, kW

11.5

Average consumption, kWh/h

7,5

Features

Made of PP

No using of chemicals

Standard scope of supply

Container/tank approx. 53 m³ made of PP

Filling material approx. 45 m³

underpressure relief valve -10 mbar overpressure relief valve +45 mbar

pumps SHM-65-50 (approx. 30-35 m3/h by 1.3 bar

distribution system made of PE, pipes of PVC with fittings

complete pipes between the tank and our technical room

air blower 20-80 m3/h at 80 mbar in steel/aluminium, power: 0.75 kW with barrette, check valve, frequency converter, check valves

piping

plant room with ATEX-ventilation, light, and socket , big blower for fresh air app. 450 m³/h regulated by thermistor in technical room

measuring and regulation technology are made up of: pH-value measurement

Filling measurement

Temperature measurement for liquid (4...20 mA) Endress&Hauser

Frequency converter 0.75 kW Lenze

ATEX-Sensor (10/20 % LEL of methane, Type Honeywell)

Profibus/Profinet connection Siemens ET 200 SP

Switchboard within the plant room with complete electrical wiring

Walk-in plant room (app. 4x2.5x2.3 m) with ATEX-ventilator, light as well as doors made of Polypropylene

tank for fertilizer approx. 400 l

dosage pump, dosage control, Heating pipes around 350 m, Magnetic ventilator, heating pump KSB: CALIO 40-60, manometer, closing tap, automatic heat ventilator