Genset MWM TCG2032B V16 - 4500 kW el - 6 or 11 kV natural gas

Co-generation heat-power plant with with a gas-piston engine MWM TCG2032B V16. Electric power 4500 kW. The genset works with natural gas, biogas, landill gas and other gases. The gen set us used for a quick start. Available with the fast ramp-up software. This option allows to switch between the normal and the fast start requirement. Frequency responce is 2 seconds. Frequenсy control demand is 2 min. A fast start is a start in less than five minutes from the start request to 100% load. The series features superb reliability and low operating and maintenance costs. The plant has very high electric efficincy 44,3%. Available voltages 6000 V to 11 kV

High Efficiency and Low Lubricant Consumption

  • High fuel utilization and low operation costs thanks to optimized chamber spark plug
  • Increased efficiency through new closed crankcase ventilation that enables utilization of the blow-by gas
  • High availability through long maintenance intervals: first maintenance after 4,000 h, major overhaul after 80,000 h
  • With its lubricant consumption of only 0.2 g/kWh up to 30 percent lower lubricant consumption compared to competitor products thanks to optimized tappet sealing, coke stripping rings and ring packages

Soot-Free Combustion Increases Plant Profitability

  • Open combustion chamber with chamber spark plug for soot-free combustion
  • Extended maintenance intervals for the exhaust gas heat exchanger
  • No pre-combustion chamber with time-consuming maintenance and risk of failure
  • No additional gas supply with increased gas pressure required for pre-combustion chamber

Few Interruptions Due to Long Maintenance Intervals

  • No more than two interruptions a year due to scheduled maintenance
  • Longest interval until major overhaul compared to competitors
  • Use of Xchange components enables time savings of up to 75 percent during the major overhaul, resulting in reduced costs

New Turbocharger Technology Increases Genset Availability

  • Improved output under non-ISO conditions
  • High output of 4,500 kWel possible through use of A140 high-pressure turbocharger
  • Turbocharger achieves higher compression ratio and enables operation under full load with intake air of up to 45°C
  • Exhaust gas waste gate enables constant performance with different intake air temperatures and setup altitudes
  • Evening out of reserve boost pressure in relation to load results in higher efficiency and improved load response


MWM is made in Germany. 
Delivery time 10 months
Advance 30%. 70% upon readiness

 

Technical Details
Features
Complete set

Electric power, kW:

4500

Thermal power with heat exchanger, kW:

4420

Thermal power without heat exchanger, kW:

2478

Electrical efficiency:

44,3%

Thermal efficiency with heat exchanger:

43,5%

Fuel consumption, kW

10156

Natural gas consumption m3/h (10,17 kWh/m3)

999

Dry weight, kg

51200

Sizes LxWxH, mm

9271 х 2790 х 3390

Technical Details

Electric power, kW:

4500

Thermal power with heat exchanger, kW:

4420

Thermal power without heat exchanger, kW:

2478

Electrical efficiency:

44,3%

Thermal efficiency with heat exchanger:

43,5%

Fuel consumption, kW

10156

Natural gas consumption m3/h (10,17 kWh/m3)

999

Dry weight, kg

51200

Sizes LxWxH, mm

9271 х 2790 х 3390

Features

Execution for installation in building

4000 motor-hours between oil changes and technical maintenance

80 000 motor-hours until the main overhaul

Complete set

Generator set on a steel frame (engine, generator, frame)

Heat system outlet (exhaust heat exchanger, plate heat exchanger, 3-way valve with servo drives, pumps, piping, compensator, expansion tank, balancing valve, temperature and pressure sensors, measurement and regulation, thermal insulation)

Low temperature (LT) system (dual solenoid valve, dry cooler, pump, motorized three-way valve, compensators, expansion tank, piping, safety valve, metering and regulation)

Gas line (gas filter, double solenoid valve, zero pressure regulator, measurement and regulation, connection of the gas line with compensator to the mixer, insulation)

Oil system (oil tank, oil sight gauge, solenoid valves, surge suppressors, oil level switch, oil pump)

Engine (exhaust gas system, exhaust expansion joint, exhaust turbo charger cooling, torsional vibration damper, fly wheel, starter, engine mounting, speed and load regulation, ignition, gas mixer, TEM Engine monitoring & control, primer and topcoat)

Gen set (generator, TDPS, elastic mounting, elastic coupling, fasteners, crankcase ventilation, roller bearing, coolant preheat, coolant expansion joints, pre-lubrication, air filter, lateral air supply, caps for gas, compressed air control train

Electrical System - Genset Management ( Basic cabinet (ST32-F), TEM, heat utilization (HK2), radiator controler (TKS1), cabin air regulation (RL1), external monitoring (QEÜ), handling of mains failure (NA), dump cooling and exhaust bypass (NK/BY))

Parameterizable Input/Output (2 parameterizable measurements (2MW), 1 parameterizable control circuit (1PR))

Interface (Modbus RTU (MRTU), analog speed setting (ASD), remote Engine Management System for more than 1 Genset)

Engine System (regulation of the crank chamber pressure (KGB))

Hardware (I/O Controller (IOC), operating terminal (BRT), wall switch cabinet, console (KBW), intelligent selection unit, basis system (IAEBS), connection for a central control computer (IAEBR), connection for 2 TEM cabinets, K32ARM)

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