Large-volume double-membrane gas holders — 13,000–100,000 m³

The double membrane gasholder on a separate concrete foundation buffers differences between biogas production and consumption. It supplies CHP or gas treatment equipment according to the operating schedule. Nominal capacities: 13,000–100,000 m³.

Storage volume and gas throughput are selected separately: more storage extends buffering, not gas production. Blowers, connections and protection are sized for the gas flows and pressure limits.

Geometry and large storage volumes

The elongated dome consists of two quarter-sphere ends and a central half-cylinder. The base cross-section is 30 m wide and 15 m high: H = D/2, where D is the cross-sectional width. To increase storage capacity, the end sections and cross-section are retained while the central section is extended. This increases membrane and floor areas, the length of straight anchoring sections and the required installation footprint.

The 19 nominal sizes cover 13,000–100,000 m³. Usable inventory depends on membrane position; capacity and dimensions are agreed per configuration.

How the double membrane system works

The flexible inner gas storage membrane contains the biogas above a gas-tight membrane floor. It rises as gas enters and descends as gas is withdrawn. The outer weather protection membrane retains its shape through supporting air pressure in the space between the membranes.

A support air blower system supplies this space, while the exhaust air assembly regulates air discharge. The outer dome keeps its shape as stored volume changes. The air system is sized for gas withdrawal and operating pressure.

Membranes, floor and fastening

The outer membrane is made of PVC-coated polyester fabric with UV protection. The black, biogas-resistant inner membrane is made of low-density polyethylene (PE-LD). Material specification, membrane strength and colour are selected for the project and site conditions.

A gas-tight PE-LD floor membrane and protective fleece separate the gas enclosure from its base. The membranes are secured around the separate foundation with bolted double flat profiles made of stainless steel. The package includes the associated fastening and sealing materials. When the gas holder is lengthened, materials for the straight anchoring sections increase in proportion to their length; the end sections remain unchanged.

An external belt system provides additional stabilization under wind loading. An elastic PVC element at the top helps accommodate tension peaks. Wind and snow loads, foundation requirements and anchoring are checked for the site. Permitted operating temperatures are determined by the specifications of the selected membranes.

Filling level measurement and pressure protection

A filling level indicator with a 4–20 mA signal allows the storage level to be integrated into the plant control system. The measurement method and membrane stabilisation arrangement are selected for the installation. Stabilisation reduces uneven membrane movement and improves the reliability of level measurement.

Pressure protection is selected according to gas production, withdrawal and permitted pressure. The base operating pressure is +2 to +3 mbar, with a lower limit of −1 mbar. The 2026 price list allows one mechanical pressure relief valve per started 13,000 m³. Final quantities and settings are checked against gas flow rates and the required overpressure and vacuum protection.

Equipment package and project selection

The complete materials and equipment package comprises the outer and gas membranes, sealed floor, protective fleece, anchoring, belt system, ATEX blowers with air ducts and discharge assemblies, gas connections, membrane suction protection, filling level measurement, calming system, pressure-protection assemblies and service openings. As required throughput increases, more units of the same equipment are used, without increasing the power of each unit. Quantities are recorded in the specification.

Selection requires the storage volume, site dimensions, gas production and withdrawal rates, operating pressure, electrical supply and local climatic loads. Prices are stated in euros excluding VAT. Gas holder materials and equipment are included; the concrete foundation, installation, packaging and delivery are excluded. Specifications, scope and prices are listed separately below.

Specifications
Scope of supply
Price list 2026
Specifications  
Application Biogas storage
Construction Freestanding double-membrane enclosure
Shape Central half-cylinder and two quarter-sphere ends
Nominal range 19 sizes from 13,000 to 100,000 m³; usable capacity specified per project
Width and height Base cross-section: 30 m wide and 15 m high; configuration subject to project design
Volume adjustment Central-section length changes with the selected cross-section retained
Installation base Concrete foundation; foundation excluded from supply
Gas and bottom membranes Biogas-resistant PE-LD
Outer membrane PVC-coated polyester fabric, UV-protected, finished on both sides
Outer membrane grade 6000N — material designation in the large gas holder specification
Protective ground layer Protective fleece
Anchoring Double stainless-steel clamping profiles
Enclosure stabilization Support air and external belt system
Blowers ATEX-rated; quantity, capacity and electrical supply specified per project
Level measurement 4–20 mA output
Pressure measurement Connection flange; measuring equipment specified per project
Overpressure protection Mechanical dry-type relief valves; size and quantity specified per project
Dimensions, pressure and gas flow rates As agreed for the selected configuration
Outer membrane colour By agreement
Operating pressure, mbar Base +2 to +3; lower limit −1; final values specified per project
Temperature, snow and wind loads According to membrane specifications and site-specific design

Membrane material properties

Datasheet values for the documented 0.8 mm PE-LD membrane and 4000/4000 N/5 cm PVC-coated fabric. The large gas holder specifies a 6000N outer membrane; its properties are defined by the datasheet of the selected material.

PE-LD gas membrane, 0.8 mm

  • Material: Low-density polyethylene, PE-LD
  • Thickness: 0.8 mm
  • Mass per unit area: Approx. 750 g/m²
  • Tensile strength: 650 N/5 cm
  • Methane permeation: 230 cm³/(m²·day) at 1 bar
  • Temperature resistance: −30 to +70 °C
  • Surface electrical resistance: >10¹¹ Ω
  • Resistance: UV, weathering and liquid manure
  • Fire behaviour in the datasheet: Not stated

PVC-coated fabric, 4000/4000 N/5 cm grade

  • Material: Polyester fabric with PVC coating on both sides
  • Thickness: Not stated in the source datasheet
  • Mass per unit area: Approx. 920 g/m²
  • Tensile strength: 4,000/4,000 N/5 cm
  • Methane permeation: Not stated for this grade in the datasheet
  • Temperature resistance: −30 to +70 °C
  • Surface electrical resistance: >10¹¹ Ω
  • Resistance: UV and weathering
  • Fire behaviour in the datasheet: B1 — DIN 4102:1998; M2 — NF P 92-507:2004; B-s2,d0 — EN 13501-1+A1:2009

Outer membrane grade: 6000N — material designation in the large gas holder specification

Storage volume

13,000–100,000 m³

Specifications
Specifications  
Application Biogas storage
Construction Freestanding double-membrane enclosure
Shape Central half-cylinder and two quarter-sphere ends
Nominal range 19 sizes from 13,000 to 100,000 m³; usable capacity specified per project
Width and height Base cross-section: 30 m wide and 15 m high; configuration subject to project design
Volume adjustment Central-section length changes with the selected cross-section retained
Installation base Concrete foundation; foundation excluded from supply
Gas and bottom membranes Biogas-resistant PE-LD
Outer membrane PVC-coated polyester fabric, UV-protected, finished on both sides
Outer membrane grade 6000N — material designation in the large gas holder specification
Protective ground layer Protective fleece
Anchoring Double stainless-steel clamping profiles
Enclosure stabilization Support air and external belt system
Blowers ATEX-rated; quantity, capacity and electrical supply specified per project
Level measurement 4–20 mA output
Pressure measurement Connection flange; measuring equipment specified per project
Overpressure protection Mechanical dry-type relief valves; size and quantity specified per project
Dimensions, pressure and gas flow rates As agreed for the selected configuration
Outer membrane colour By agreement
Operating pressure, mbar Base +2 to +3; lower limit −1; final values specified per project
Temperature, snow and wind loads According to membrane specifications and site-specific design

Membrane material properties

Datasheet values for the documented 0.8 mm PE-LD membrane and 4000/4000 N/5 cm PVC-coated fabric. The large gas holder specifies a 6000N outer membrane; its properties are defined by the datasheet of the selected material.

PE-LD gas membrane, 0.8 mm

  • Material: Low-density polyethylene, PE-LD
  • Thickness: 0.8 mm
  • Mass per unit area: Approx. 750 g/m²
  • Tensile strength: 650 N/5 cm
  • Methane permeation: 230 cm³/(m²·day) at 1 bar
  • Temperature resistance: −30 to +70 °C
  • Surface electrical resistance: >10¹¹ Ω
  • Resistance: UV, weathering and liquid manure
  • Fire behaviour in the datasheet: Not stated

PVC-coated fabric, 4000/4000 N/5 cm grade

  • Material: Polyester fabric with PVC coating on both sides
  • Thickness: Not stated in the source datasheet
  • Mass per unit area: Approx. 920 g/m²
  • Tensile strength: 4,000/4,000 N/5 cm
  • Methane permeation: Not stated for this grade in the datasheet
  • Temperature resistance: −30 to +70 °C
  • Surface electrical resistance: >10¹¹ Ω
  • Resistance: UV and weathering
  • Fire behaviour in the datasheet: B1 — DIN 4102:1998; M2 — NF P 92-507:2004; B-s2,d0 — EN 13501-1+A1:2009

Outer membrane grade: 6000N — material designation in the large gas holder specification

Storage volume

13,000–100,000 m³

Scope of supply
  • PE-LD inner gas membrane.
  • Weather-resistant outer membrane made of PVC-coated polyester fabric.
  • PE-LD bottom membrane and protective fleece.
  • Double stainless-steel clamping profiles and enclosure anchoring hardware.
  • External belt system, including an elastic PVC top element.
  • ATEX blower sets, connecting pipes, spiral air ducts and air discharge components.
  • Gas connections at the base and perforated extraction-protection pipes.
  • Internal membrane calming system.
  • Filling-level indicator with a 4–20 mA output.
  • Connection flange for pressure measurement.
  • Mechanical dry-type pressure relief valves and the required connection flanges.
  • Round service opening with a double stainless-steel flange and zipper.
  • Connection and sealing materials for the supplied assemblies, as listed in the final specification.

The quantity and size of each component are defined in the specification for the selected configuration.

Excluded

  • Concrete foundation.
  • Installation and on-site electrical connection.
  • Packaging.
  • Delivery.

Sizing the gas holder for the plant

The required storage volume is established from the difference between gas production and consumption over the operating cycle. The available gas buffer depends on the filling level and the operating range of the inner membrane. Storage capacity is therefore considered together with minimum and maximum gas flows, the consumer schedule and the control strategy. The nominal volume describes the selected model; the working inventory depends on the operating conditions.

The elongated geometry retains the same end sections and cross-section as capacity increases. Extending the central half-cylinder adds gas space, membrane surface and floor area. The straight foundation edges and their anchoring become longer, while the curved end sections retain their geometry. The project layout must allow for the complete footprint, access to service openings and the arrangement of gas and air connections.

Equipment is selected as a coordinated system. Supporting air maintains the outer membrane shape as the gas membrane moves; level measurement indicates the stored inventory; gas connections accommodate the specified inlet and withdrawal rates. Pressure protection is checked against these flows and the permitted pressure range. Larger duties are handled by increasing the number of the specified equipment units. Final quantities, connection positions and operating settings are recorded in the project specification.

Complete materials and equipment package

Price list 2026

Price list 2026

Price list 2026 in EUR, excluding VAT. Prices cover the gas holder materials and equipment. The concrete foundation, installation, packaging and delivery are excluded. The scope of supply is defined in the specification for the selected configuration.

Nominal volume, m³ Equipment package price
13,000 m³ 139.300 €
15,550 m³ 158.800 €
19,000 m³ 188.200 €
24,100 m³ 232.200 €
29,200 m³ 271.400 €
34,300 m³ 315.400 €
39,400 m³ 359.500 €
44,500 m³ 398.600 €
49,600 m³ 442.600 €
54,700 m³ 486.700 €
59,800 m³ 525.800 €
64,900 m³ 569.900 €
70,000 m³ 609.000 €
75,100 m³ 653.100 €
80,200 m³ 697.100 €
85,300 m³ 736.300 €
90,400 m³ 780.300 €
95,500 m³ 824.300 €
100,000 m³ 858.600 €

Large-volume biogas storage

Large-volume membrane gas holders provide biogas storage for biogas plants, wastewater treatment facilities and industrial installations. A freestanding double-membrane gas holder creates a buffer between gas production and consumption. Stored biogas can be supplied to combined heat and power units or to gas treatment equipment for further use. The range comprises 19 nominal capacities from 13,000 to 100,000 m³.

The elongated gas holder combines two quarter-sphere end sections with a central half-cylinder. The base cross-section is 30 m wide and 15 m high. Additional storage volume is obtained by extending the central section while retaining the end geometry. Storage capacity can therefore be selected to suit the plant, available footprint and equipment layout.

The inner PE-LD membrane contains the biogas and moves as gas enters or leaves the holder. A PVC-coated polyester outer membrane provides weather protection and is supported by air pressure. A gas-tight membrane floor with protective fleece separates the gas enclosure from the foundation surface. The specifications include material data such as tensile strength, methane permeation through the polyethylene membrane and the temperature resistance of documented grades.

The gas holder package includes membranes, floor sealing, stainless-steel anchoring, an external belt system, ATEX blowers, air ducts, gas connections, filling-level measurement with a 4–20 mA signal, pressure protection and service openings. Higher required throughput is accommodated by increasing the quantity of the same equipment types. Selection takes account of gas inlet and withdrawal flow rates, operating pressure, climatic loads and electrical supply.

The 2026 price list covers the complete nominal range in euros excluding VAT. Prices include gas holder materials and equipment; the concrete foundation, installation, packaging and delivery are excluded. Compare storage volumes, membrane properties and scope of supply to select a configuration for your biogas installation. Provide the required capacity, gas flow rates and site dimensions for project selection.