Tank-Mounted Double Membrane Gasholder, H = D/2

The tank-mounted double membrane gasholder with a dome height of H = D/2 combines a tank cover with flexible biogas storage. It is installed on the upper rim of a digester, post-digester or suitable storage tank and buffers differences between gas production and consumption. The stored biogas can be supplied to a CHP unit or downstream gas treatment equipment according to the plant operating schedule.

Dome geometry and model range

H = D/2 means that the nominal dome height above the tank rim is half the tank diameter. For example, a 20 m tank has a 10 m dome; a 30 m tank has a 15 m dome. The catalogue range covers diameters from 10 to 40 m and corresponding dome heights from 5 to 20 m.

The usable gas volume depends on diameter, membrane geometry and the arrangement inside the tank. It changes as the inner membrane rises and falls. The model table provides indicative usable storage volumes; the selected configuration determines the final capacity.

How the double membrane system works

The flexible inner gas storage membrane contains the biogas above the tank contents. It rises as gas enters and descends as gas is withdrawn. The outer weather protection membrane retains its shape through supporting air pressure in the space between the membranes.

A support air blower system supplies this space, while the exhaust air assembly regulates air discharge. This allows the gas storage volume to change while maintaining the outer dome shape. The air system is selected for the required gas withdrawal rate and operating pressure.

Membranes, fastening and support

The outer membrane is made of PVC-coated polyester fabric with UV protection. The black, biogas-resistant inner membrane is made of low-density polyethylene (PE-LD). Material specification, membrane strength and colour are selected for the project and site conditions.

The membranes are fastened around the upper tank rim using a stainless steel profile system. Available arrangements include a U-profile with a clamping hose or a bolted double flat profile. The fastening system is matched to the tank structure. Installation is possible on new or existing concrete and steel tanks, subject to structural suitability.

A belt-and-net substructure supports the membranes when the gas storage is empty and helps prevent contact with the substrate. A centre support or an adaptation of the existing support is specified to suit the tank design.

Filling level measurement and pressure protection

A filling level indicator with a 4–20 mA signal allows the storage level to be integrated into the plant control system. The measurement method and membrane stabilisation arrangement are selected for the installation. Stabilisation reduces uneven membrane movement and improves the reliability of level measurement.

Overpressure and vacuum protection forms part of the gas storage system. Valve size, number and settings are matched to gas production, withdrawal and the permitted pressure. The standard pressure range is −1 to +3 mbar; other pressure requirements are addressed by a dedicated design.

Configuration for the installation

The common system components are the two membranes, rim fastening, support structure, support air supply and exhaust, filling level measurement and pressure/vacuum protection. The complete package also includes a centre support, service opening, external belt reinforcement and heating for the pressure protection valve. Thermal insulation and special membrane materials are available as project-specific options.

Selecting the gasholder requires the tank dimensions, required buffer volume, gas production and withdrawal rates, operating pressure and site wind and snow loads. These data determine the equipment configuration and its connection to the existing tank.

Biogas gasholder sizes and prices

Compare 31 tank-mounted double membrane gasholders with indicative usable storage volumes of 228–13,789 m³. Complete equipment packages cost 28.400–106.400 €. Select the tank diameter and required gas buffer volume in the model table below.

Technical Details
Features
Project-specific configuration

Usable volumes reproduce the existing Zorg model table and are indicative. Final values are confirmed for the selected tank and membrane configuration. The price covers the complete set of equipment, components and installation materials.

Application

Mounted on a digester or storage tank

Construction

Two membranes; outer membrane supported by air

Dome shape

H = D/2

Tank diameter, m

10–40

Dome height above tank rim, m

5–20

Indicative usable gas volume, m³

228–13,789; according to the model table

Outer membrane

UV-protected PVC-coated polyester fabric

Inner membrane

Biogas-resistant PE-LD; specification to suit the project

Fastening

Stainless steel profile; clamping hose or double flat profile

Pressure range, mbar

−1 to +3, standard design

Filling level signal

4–20 mA

Pressure protection

Overpressure and vacuum protection; sized for the project

Model range and complete package prices

Tank diameter, m
Dome height, m
Indicative usable volume, m³
Complete package price, EUR
10
5
228
28.400
11
5.5
301
30.100
12
6
389
31.900
13
6.5
492
33.900
14
7
612
35.600
15
7.5
750
36.600
16
8
908
37.700
17
8.5
1086
38.900
18
9
1286
40.100
19
9.5
1509
41.400
20
10
1756
43.200
21
10.5
2030
45.300
22
11
2330
47.600
23
11.5
2658
49.900
24
12
3016
52.400
25
12.5
3405
54.900
26
13
3826
57.600
27
13.5
4280
60.400
28
14
4768
63.200
29
14.5
5293
66.200
30
15
5854
69.300
31
15.5
6454
72.500
32
16
7093
75.800
33
16.5
7774
79.200
34
17
8496
82.700
35
17.5
9262
86.300
36
18
10073
90.100
37
18.5
10930
94.000
38
19
11834
98.100
39
19.5
12786
102.200
40
20
13789
106.400
Technical Details

Usable volumes reproduce the existing Zorg model table and are indicative. Final values are confirmed for the selected tank and membrane configuration. The price covers the complete set of equipment, components and installation materials.

Application

Mounted on a digester or storage tank

Construction

Two membranes; outer membrane supported by air

Dome shape

H = D/2

Tank diameter, m

10–40

Dome height above tank rim, m

5–20

Indicative usable gas volume, m³

228–13,789; according to the model table

Outer membrane

UV-protected PVC-coated polyester fabric

Inner membrane

Biogas-resistant PE-LD; specification to suit the project

Fastening

Stainless steel profile; clamping hose or double flat profile

Pressure range, mbar

−1 to +3, standard design

Filling level signal

4–20 mA

Pressure protection

Overpressure and vacuum protection; sized for the project

Model range and complete package prices

Tank diameter, m
Dome height, m
Indicative usable volume, m³
Complete package price, EUR
10
5
228
28.400
11
5.5
301
30.100
12
6
389
31.900
13
6.5
492
33.900
14
7
612
35.600
15
7.5
750
36.600
16
8
908
37.700
17
8.5
1086
38.900
18
9
1286
40.100
19
9.5
1509
41.400
20
10
1756
43.200
21
10.5
2030
45.300
22
11
2330
47.600
23
11.5
2658
49.900
24
12
3016
52.400
25
12.5
3405
54.900
26
13
3826
57.600
27
13.5
4280
60.400
28
14
4768
63.200
29
14.5
5293
66.200
30
15
5854
69.300
31
15.5
6454
72.500
32
16
7093
75.800
33
16.5
7774
79.200
34
17
8496
82.700
35
17.5
9262
86.300
36
18
10073
90.100
37
18.5
10930
94.000
38
19
11834
98.100
39
19.5
12786
102.200
40
20
13789
106.400
Features

Available in a storage capacity of 228 to 13,789 m³ (depending on the digester diameter)

Model range and complete package prices

Tank diameter, m
Dome height, m
Indicative usable volume, m³
Complete package price, EUR
10
5
228
28.400
11
5.5
301
30.100
12
6
389
31.900
13
6.5
492
33.900
14
7
612
35.600
15
7.5
750
36.600
16
8
908
37.700
17
8.5
1086
38.900
18
9
1286
40.100
19
9.5
1509
41.400
20
10
1756
43.200
21
10.5
2030
45.300
22
11
2330
47.600
23
11.5
2658
49.900
24
12
3016
52.400
25
12.5
3405
54.900
26
13
3826
57.600
27
13.5
4280
60.400
28
14
4768
63.200
29
14.5
5293
66.200
30
15
5854
69.300
31
15.5
6454
72.500
32
16
7093
75.800
33
16.5
7774
79.200
34
17
8496
82.700
35
17.5
9262
86.300
36
18
10073
90.100
37
18.5
10930
94.000
38
19
11834
98.100
39
19.5
12786
102.200
40
20
13789
106.400
Project-specific configuration

The complete equipment package includes these components. Their ratings and dimensions are matched to the tank, gas flow and site conditions.

Thermal insulation or special membrane materials.
Alternative fastening arrangements and other project-specific modifications.

Outer weather protection membrane.

Inner biogas storage membrane.

Wall crown protection membrane and sealing components at the tank rim.

Stainless steel membrane fastening system.

Belt-and-net substructure; support arrangement matched to the tank.

Support air blower equipment with connecting pipes, hoses and exhaust air assembly.

Filling level measurement with a 4–20 mA signal and a stabilisation arrangement appropriate to the measurement system.

Stainless steel overpressure and vacuum protection, selected for the gas flow and pressure.

Centre support and associated fixing components.

External belt reinforcement system.

Service opening in the outer membrane.

Heating for the pressure protection valve.

Agitator-area support bracket with splash protection.

Model range and complete package prices

Tank diameter, m
Dome height, m
Indicative usable volume, m³
Complete package price, EUR
10
5
228
28.400
11
5.5
301
30.100
12
6
389
31.900
13
6.5
492
33.900
14
7
612
35.600
15
7.5
750
36.600
16
8
908
37.700
17
8.5
1086
38.900
18
9
1286
40.100
19
9.5
1509
41.400
20
10
1756
43.200
21
10.5
2030
45.300
22
11
2330
47.600
23
11.5
2658
49.900
24
12
3016
52.400
25
12.5
3405
54.900
26
13
3826
57.600
27
13.5
4280
60.400
28
14
4768
63.200
29
14.5
5293
66.200
30
15
5854
69.300
31
15.5
6454
72.500
32
16
7093
75.800
33
16.5
7774
79.200
34
17
8496
82.700
35
17.5
9262
86.300
36
18
10073
90.100
37
18.5
10930
94.000
38
19
11834
98.100
39
19.5
12786
102.200
40
20
13789
106.400