Horizontal paddle agitator 15kW

Horizontal paddle agitator for high-load or hybrid biogas reactors. Agitator is suitable for fermenters, secondary digesters, and fermentation residue storages in steel or concrete. The paddle agitator is intended for high-viscosity media and dry matter content inside of reactor up to 15% and a constant or fluctuating filling level throughout the whole agitating diameter. The substrates can have dry matter upto 60% without diltution. Special paddle design provides smooth immersion, full thrust, and efficient mixing of substrate. Gentle treatment of the bacteria population in order to attain an optimum gas yield. A seal monitoring system enables a reduction of the filling level below the shaft, also in the gas-tight area during agitation. Inner bearing for dry pump operation. Reactor bearing consist of special, extremely wear-resistant and maintenance-free bearing plastics. All relevant components of the agitator can be replaced without having to drain the reactor or replace the agitator shaft. The functional principle is ideal for breaking floating layers. The paddle agitator principle supports the agitation of setting layers. The process makes degassing of the substrate easier. Very low-maintenance.

Fields of application:
- High-viscosity & low-viscosity media (dry matter inside of reactor up to 15%)
- Breaking of floating layers
- Agitation of setting layers

Material: Structural steel, structural steel+special coating or V4A possible
Inner bearing: Highly wear-resistant and maintenance-free bearing plastics
Outer bearing: Flange bearing for absorbing the axial and radial forces

ATEX Zone 2; Gearbox: EX II 3G Ex h IIB T4 Gc, Motor: EX I 2G Ex d IIC T4 Gb

Technical Details
Features
Complete set

Drive

15 kW (standard), 22 kW (under demand)

Speed

10 rpm

Circumferential speed:

132 m/min

Torque

14,500 Nm (standard), 21,100 Nm (under demand with 22 kW motor)

Installation height (axis height):

From 2,600 mm to 8,000 mm

Agitation diameter:

4,200 mm (special diameter is possible)

Weight

2,200 kg

Number of paddles

6 (can be 12)

Shaft length in the reactor: 

5,000 mm

Total paddle surface:

1.9 m2

Substrate temperature:

Up to +55C

Substrate pH value

between 6 and 8

Technical Details

Drive

15 kW (standard), 22 kW (under demand)

Speed

10 rpm

Circumferential speed:

132 m/min

Torque

14,500 Nm (standard), 21,100 Nm (under demand with 22 kW motor)

Installation height (axis height):

From 2,600 mm to 8,000 mm

Agitation diameter:

4,200 mm (special diameter is possible)

Weight

2,200 kg

Number of paddles

6 (can be 12)

Shaft length in the reactor: 

5,000 mm

Total paddle surface:

1.9 m2

Substrate temperature:

Up to +55C

Substrate pH value

between 6 and 8

Features

Robust and heavy-duty mixer

Repairs non-stop

Dry matter inside of the digester upto 15%

Especially good for maize silage, Napier grass and straw in high-load biogas reactors

Complete set

Drive

Mounting frame

Shaft

Paddles

Inner bearing

Outer bearings

Steel components outside and inside the reactor with special coating

Screw connections in and outside