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Biogas Desulphurisation Scrubber 1100 m³/h – H₂S 2,500 to 150 ppm

Biological desulphurisation using a conventional biotrickling scrubber is a proven technology for removing hydrogen sulphide (H₂S) from biogas, sewage gas and landfill gas. The process is also known as microbial desulphurisation. Other commonly used terms include biogas scrubber, biological scrubber, bio-scrubber, biotrickling scrubber, biotrickling reactor and bio-bed reactor.

The H₂S-containing biogas passes through a scrubber filled with filter media. Microorganisms colonise the surface of the filter media and form an active biofilm. In the presence of oxygen, they biologically oxidise hydrogen sulphide to elemental sulphur and sulphates.

Nutrients are added to maintain biological activity, while the process liquid is continuously circulated through the scrubber. Sulphur and sulphates accumulate in the circulating liquid, and a portion of the sulphur- and sulphate-containing process liquid is discharged from the system. It can be directed to a wastewater treatment plant or, at biogas plants, to digestate storage.

Microorganisms of the Thiobacillus (Thiooxidans) type are used. These bacteria are chemolithotrophic and use carbon dioxide as their carbon source. The oxygen required for their metabolism is supplied as process air.

The process air supply is automatically regulated according to the biogas flow rate using a 4–20 mA signal from the biogas flow measurement. Air is supplied by a frequency-controlled blower, allowing the oxygen supply to follow changes in biogas flow and H₂S load.

The scrubber tank is manufactured from PP (polypropylene). Due to the low pH of the circulating process liquid, process piping and components in contact with the liquid are manufactured from corrosion-resistant polymer materials.

The circulation system continuously distributes process liquid over the filter media, providing contact between the biogas, microorganisms, oxygen and liquid phase. Fresh water and nutrients are supplied automatically according to process requirements, while sulphur- and sulphate-containing process liquid is periodically or semi-continuously discharged.

The process liquid temperature is maintained by an integrated heating system with 80 kW maximum heating capacity, a DN50 connection and 400 m of internal heating piping. Heating is automatically controlled according to the process liquid temperature.

The control cabinet and process equipment are installed in a PP technical room equipped with ATEX ventilation, frost protection and methane detection.

The instrumentation and control system includes an Endress+Hauser pH meter, level measurement, process liquid and process air flow measurement, process liquid temperature measurement, Honeywell ATEX methane sensor, frequency converters and automatic process control. The system supports 4–20 mA signal transmission and Siemens ET 200 SP communication via PROFINET, PROFIBUS and Modbus.

A major advantage of biological desulphurisation compared with activated carbon filters or chemical scrubbers is that no additional chemicals such as NaOH or H₂O₂ are required for H₂S removal. Only small quantities of nutrients are required to maintain the biological process.

The scrubber is designed for a biogas flow rate of 1,100 m³/h and an inlet H₂S concentration of 2,500 ppm. It achieves an H₂S removal efficiency of 94%, reducing the hydrogen sulphide concentration to ≤150 ppm.

Technical Details
Features
Standard scope of supply

Flow rate, actual m³/h:

1100

Flow rate under normal conditions, Nm³/h:

1000

H₂S inlet concentration

2,500 ppm

H₂S outlet concentration

≤150 ppm

H₂S mass load

4.13 kg/h

Pressure drop

5–8 mbar

Minimum inlet pressure, mbar

3

Operating pressure, mbar

40

Gas connection DN, mm:

350

Volume and umber of scrubbers

125 m3 x 1

Diameter and Height, mm:

3400 × 13000

Filling media volume, m³:

108

Water use, max l/h

438–460

Water connection

DN32

Nutrient consumption, kg per day

7 kg

Electrric power demand, kW

13

Average consumption, kWh/h

10

Process air addition,

11–14% of raw biogas flow

Air blower flow and pressure

140 m³/h at 80 mbar

Heating capacity/ connection / length of coils

80 / DN50 / 400

Technical Details

Flow rate, actual m³/h:

1100

Flow rate under normal conditions, Nm³/h:

1000

H₂S inlet concentration

2,500 ppm

H₂S outlet concentration

≤150 ppm

H₂S mass load

4.13 kg/h

Pressure drop

5–8 mbar

Minimum inlet pressure, mbar

3

Operating pressure, mbar

40

Gas connection DN, mm:

350

Volume and umber of scrubbers

125 m3 x 1

Diameter and Height, mm:

3400 × 13000

Filling media volume, m³:

108

Water use, max l/h

438–460

Water connection

DN32

Nutrient consumption, kg per day

7 kg

Electrric power demand, kW

13

Average consumption, kWh/h

10

Process air addition,

11–14% of raw biogas flow

Air blower flow and pressure

140 m³/h at 80 mbar

Heating capacity/ connection / length of coils

80 / DN50 / 400

Features

Made of PP

Standard scope of supply

PP tank, 125 m³, filter media 108 m³, gas connections DN350, vacuum and overpressure protection −10/+45 mbar.

Circulation pumps with a capacity of 40 m³/h at 1.7 bar, process liquid distribution system and corrosion-resistant polymer process piping.

Air blower with a capacity of 140 m³/h at 80 mbar, with frequency-controlled operation.

pH meter, level, process liquid flow, air flow, process liquid temperature measurement, ATEX methane sensor, frequency converters, automatic process control, 4–20 mA signal and Siemens ET 200 SP via PROFINET, PROFIBUS and Modbus.

PP technical room with ATEX ventilation, frost protection, lighting, electrical socket and automatic control cabinet.

Nutrient tank with level monitoring and dosing pumps for automatic nutrient supply to the biological process.

Internal heating piping 400 m, circulation pump and automatic process liquid temperature control. Maximum heating capacity 80 kW, heating connection DN50.

Automatic fresh-water supply, DN32, to the circulation system according to the liquid level and operating conditions

Automatic or semi-continuous discharge of sulphur- and sulphate-containing process liquid from the system.

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